Real projects, real factories
MES, WMS, scheduling, labour times, machine connectivity and AI: how manufacturers digitised their operations with Logikamente.
Production progress and logistics
Custom MES connected to production and logistics, with product configuration (lengths, colours) and management of reserved and consumed goods. Completed by the SCH module.
MES for bakery production progress
Paper orders and production digitised, invoicing data exported to Danea and proofing cabinets connected to the system.
Tailor-made MES for progress tracking
Progress and traceability of every coating phase, ISO 9001 quality control, operators on tablets with QR codes and certificates generated automatically.
From paper to digital in one year
BOMs, work orders, job progress, line refills and cost KPIs in the materialSUITE® MES, integrated with the Business Cube ERP (NTS).
Labour times with tablets and badges
One tablet station per department: operators log activities in real time, the portal shows hours per phase and job progress.
Automatic inspection reports
A web portal with guided checklists standardises inspections on lifting systems and automatically generates the maintenance report.
Food production traceability
Automatic batch generation, GS1 QR code labels for pallets and bag-in-box, integration with the warehouse.
Batch traceability and progress
VMPlan, a tailor-made MES module: parts declaration, real-time progress, batch traceability, reports and dashboards.
Work orders and processing times
MES on tablets and mobile app instead of paper and spreadsheets: quantities and times declared phase by phase, BOMs and work orders, integrated with Ad Hoc Infinity.
MES for fine chemicals
From the product sheet the system automatically generates the BOM, a versioned MASTER quality sheet and batch production orders.
Shipping and internal logistics
From paper documents to digital dispatch with full traceability: the next step after CRM and MES.
The warehouse gets smart
Goods receipt, refill missions, production unloading, subcontracting, dispatch and picking managed by the WMS.
WMS for industrial assembly
VMPlan integrated with the WMS: movements, line scrap, inventory adjustments and finished-goods allocation in real time.
Multi-division warehouse
The WMS module runs the intralogistics of three plants: Corato, Frigento and Melfi.
From delivery note to production
Requests for quotation, goods receipt and warehouse mapping: intralogistics flows managed all the way to the shopfloor.
Barcode-driven warehouse
Warehouse management with barcode scanners to streamline intralogistics and cut waste and costs.
Realistic planning with the SCH module
An efficient, feasible production plan, accurately estimated delivery dates and resources used at their best.
Process scheduling
A tailored version of the SCH module to schedule production BOMs dynamically, aligned with resources and deadlines.
Service jobs and digital reports
The scheduler plans service jobs and assigns them to technicians; work reports go digital and turn into invoices.
Manual times on the move
mySUITE, a web and mobile app with a "super stopwatch" to log manual times on the move and follow production progress.
Labour time in manual phases
Labour time captured in the manual phases of each order, with immediate feedback on the progress of every job.
Time and methods in plastics
Times and methods of manual operations monitored with a clear goal: collect data to optimise, not to police.
Optimised sorting with 4.0
Two-way OPC UA interconnection with the new sorting machine: remote control, sorting orders and batches, OEE metrics.
4.0 machines with materialBOX®
Pellet mill, debarker and robot connected to the MES via MODBUS and PROFINET to monitor machine KPIs in real time.
Industry 5.0 machine connectivity
materialBOX® collects data from seven cutting machines and the cooling system and brings it into materialSUITE®, to check process parameters in one place.
Two-way interconnection
materialBOX® talks to the Fenix 3U Vision sorter: recipe download, processing data collection, order and performance dashboards.
Agentic AI to extract data from wiring diagrams
donia® reads PDF wiring diagrams and extracts their components into a structured database or Excel.
AI for bill of materials extraction
donia® extracts text and images from PDF production sheets, normalises the data and loads it into the database and ERP.
AI-driven order data entry
donia® watches the order mailbox, extracts the order lines from PDFs and images, one for each label to print, and enters them, validated, into the ERP, cutting manual data entry.
The full case study is published on logikamente.it