MES softwareProduction management
WMS softwareWarehouse management
SCH softwareProduction planning
MTM softwareLabour times
Machine dataIndustry 4.0 and 5.0
AI nativeAI Knowledge & Second Brain
materialSUITE® brochure
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We integrate OT and IT: we talk to PLCs over OPC UA, Modbus and EtherCAT, through the gateways and SCADA already in your plant or our own materialBOX® gateway.
Orders, recipes and parameters go from your software to the machine; counters, states and alarms flow back to MES and ERP.
We read and write PLC data over the main industrial protocols, on new and older machines.
We connect to the gateways and SCADA already in your plant; where there are none, we install our materialBOX® gateway.
Shopfloor dashboards with state, speed and downtime for every machine; OEE calculated from machine data.
Performance and consumption analysis per machine, the basis for the 5.0 plan.
A machine that doesn't talk to your software is an investment you only half understand.
Documented interconnection to access tax credits.
We use the PLCs, gateways and SCADA you already have: nothing to rebuild.
Counters, times and downtime go straight into MES and ERP.
Consumption per machine and per part to cut costs and emissions.
Two-way 4.0 connection between machines and production software.
Pellet mill, debarker and robot connected to the MES via MODBUS and PROFINET to monitor machine KPIs in real time.
materialBOX® collects data from seven cutting machines and the cooling system and brings it into materialSUITE®, to check process parameters in one place.
Orders, recipes and parameters go from your software to the machine; counters, states, alarms and process parameters flow back to MES and ERP. We talk to PLCs over the main industrial protocols, including OPC UA, Modbus, EtherCAT and MQTT, plus vendor-specific integrations.
Older machines can often be connected via retrofit, with sensors and acquisition devices.
If your plant already has gateways or SCADA systems, we connect to them: the data they collect becomes production information without rebuilding the infrastructure.
Where there is no data collection point we install materialBOX®, our industrial gateway, natively integrated with materialSUITE®.
Availability, performance and quality are calculated from machine data, and the downtime Pareto shows which causes really matter. Consumption per machine and per part, peaks and waste are the basis for cutting energy costs and for the Italian Transition 5.0 plan.
The interconnection is designed to meet the requirements and we support you with the technical documentation.
Digitise your production with a dedicated consultant.
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